Inventory Management: From Chaos to Control

Stop running out of bestsellers and overstocking slow-movers.

Running out of your bestseller during a sale event is the most expensive mistake in ecommerce operations. Overstocking a seasonal item is the second most expensive. Inventory management is the art of avoiding both.

ABC Analysis: Know Your Inventory Hierarchy

Not all SKUs are equal. ABC analysis segments your inventory by revenue contribution: A-items (top 20% SKUs, 80% of revenue), B-items (30% SKUs, 15% revenue), C-items (50% SKUs, 5% revenue). Manage A-items obsessively, B-items systematically, and C-items lightly.

Setting Reorder Points

A reorder point is the stock level at which you automatically place a replenishment order. Formula: Reorder Point = (Average Daily Sales × Lead Time in Days) + Safety Stock.

Example

You sell 20 units per day of a product. Your supplier takes 7 days to deliver. Safety stock = 3 days × 20 = 60 units. Reorder Point = (20 × 7) + 60 = 200 units. Order when you hit 200 units remaining.

Safety Stock: Your Buffer Against Uncertainty

Safety stock protects against demand spikes and supplier delays. For Indian supply chains — where courier delays and supplier stock-outs are common — maintain 3–7 days of safety stock for A-items.

Dead Stock: The Hidden Cost

Dead stock (inventory that hasn't moved in 90+ days) ties up capital and takes up warehouse space. Analyze your slow-movers quarterly and use bundles, discounts, or flash sales to liquidate. Better a ₹100 loss now than ₹500 in storage and eventual obsolescence.

Multi-Location Inventory

Once you're shipping more than 200 orders per day, consider splitting inventory between North (Delhi NCR), West (Mumbai), and South (Bengaluru/Hyderabad). Proximity to buyers reduces delivery time, cuts shipping costs, and improves customer experience.

  • LetBuyy supports multi-location inventory with per-warehouse stock tracking
  • Set fulfillment priority rules (nearest warehouse to delivery address)
  • Use separate reorder points per warehouse based on regional demand
  • Track inter-warehouse transfers for full inventory visibility

Ravi Krishnan

Operations

Supply chain and operations expert who has helped over 200 Indian brands streamline fulfillment and reduce return rates.

5 articles1 topics

Operations
All articles by Ravi
Weekly Newsletter

35,000+ merchants subscribed

Commerce Insights Weekly

AI Commerce insights
India growth playbooks
Platform feature updates
Conversion rate tactics

No spam. Unsubscribe anytime.

Keep reading

Recommended for you

Commerce Intelligence

Join 35,000+ Indian merchants

AI commerce, growth playbooks, and platform updates — every week. Used by merchants across India to grow faster.

35,000+ subscribers
Weekly, every Tuesday
No spam, ever

Unsubscribe anytime. Your data stays private.